Custom Foam Inserts

Precision Protection
for Your Products

At Rowlinson Packaging Ltd, we specialise in creating custom foam inserts that provide unparalleled protection, organisation, and support for your items. Designed and manufactured to fit the exact shape of your products, our inserts ensure that your goods are safe, secure, and presented professionally during transport, storage, or display.

What Are Custom
Foam Inserts?

Custom foam inserts are precision-cut or moulded foam pieces tailored to fit specific items. They are commonly used in tool cases, packaging, and equipment storage to protect fragile or valuable products, improve organisation, and enhance presentation.

Key Features & Benefits

Impact Protection

Cushioning against shocks, vibrations, and impacts, reducing the risk of damage during transit or handling.

Organisation

Keeps items neatly arranged, accessible, and free from clutter, boosting efficiency.

Tailored Fit

Precision-engineered to the exact dimensions of your products, minimising movement and ensuring optimal safety.

Professional Aesthetics

Enhances the visual appeal of packaging, display cases, or tool kits, making them ideal for high-end applications.

Long-Lasting Durability

Manufactured from premium foam materials for repeated use and dependable performance.

Materials We Offer

Our range of foam materials caters to various industries and applications:

  • Expanded polyethylene foam (EPE)
  • Expanded polypropylene foam (EPP)
  • Polyethylene foam
  • Plastazote foam (LD29, LD45)
  • Anti-static polyethylene foam’

Applications of Custom Foam Inserts

  • Tool Cases: Securely organise and protect tools, ensuring they remain undamaged and easy to access.
  • Product Packaging: Safeguards fragile goods like electronics, glassware, or luxury items, enhancing unboxing experiences.
  • Equipment Cases: Shields sensitive instruments such as cameras, drones, and medical devices during transit.
  • Retail Displays: Enhances the visual appeal and accessibility of products in retail or exhibition settings.
  • Military and Aerospace: Provides robust protection for equipment in extreme conditions and against heavy impacts.

Customisation
Techniques

To achieve precision and quality, we use advanced manufacturing techniques:

  • Die-Cutting: Ideal for high-volume production, stamping foam into specific shapes.
  • Laser Cutting: Provides intricate designs with precise detailing, suited for small batches or prototypes.
  • Water Jet Cutting: Uses high-pressure water for clean cuts, perfect for dense or thick foam materials.
  • CNC Routing: Enables 3D shaping and complex designs for highly customised solutions.

Why Choose
Rowlinson Packaging
for Custom Foam Inserts?

  • Tailored Solutions: We design foam inserts to meet your exact requirements, ensuring the perfect fit for your items.
  • ISO Accreditation: Our processes are certified to ISO9001 and ISO14001, ensuring quality and sustainability.
  • Expert Team: With decades of experience, we provide innovative solutions for clients across industries.
  • Nationwide Service: Operating from Nantwich and Thetford, we offer reliable delivery across the UK.

Get Your Custom Foam Inserts Today

Protect your products with expertly designed Custom Foam Inserts from Rowlinson Packaging. For more information or to request a quote, contact our Nantwich team at 01829 260 571 or our Thetford team at 01842 753 262. You can also email us at packaging@rowlinson.co.uk or fill out our online contact form.